Thursday, March 24, 2011

Bigger Power with 2-Strokes:

n our last publication, we touched a bit on 4-stroke diesel 
engine. Today, let's touch on 2-strokes.
What is a 2-stroke diesel engine?
As the name suggests, these engines work on reciprocating 
actions of pistons. One stroke means one linear motion of the 
piston in one direction. When the piston moves in the opposite 
direction, that is counted as another stroke.

For a 2-stroke engine, the piston has to move up, and then down 
to complete one cycle of the engine. In those 2 strokes of the 
piston, the crankshaft will have turned 1 revolution.
The 2 strokes of the piston is to complete 4 stages of the 
combustion cycle - air intake, compression, combustion and 
exhaust. As you might have known, in order for a fire (or 
explosion) to occur to power the engine, we need a fuel, a 
heat source, and oxygen coming together at the same time.
Remember how the crankshaft and the piston moves in a cylinder? 
The reciprocating movement of the piston is converted to rotary 
motion by means of a crankshaft. The piston reciprocates between 
Top Dead Center and Bottom Dead Center inside the cylinder liner.
One of the most prominent feature of a 2-stroke engine is the 
presence of air intake ports on the cylinder liner that will 
enable fresh air to be led in for combustion.
These air inlet ports are cut into the cylinder liner somewhere 
at the lower end of the latter. In a typical design, the air 
inlet port are located about 35 degrees from the Bottom Dead 
Center (BDC).
In many designs, the fresh air that is introduced into the 
cylinder is also used to drive out the spent exhaust gases 
inside it. Many designs make use of scavenging air fans like 
electric blowers or turbochargers to slightly pressurize the 
intake air before the latter is introduced into the cylinder.
In order to allow the exhaust gases to be expelled from the 
cylinder, exhaust ports are often cut into the cylinder just 
like the air intake ports. A typical design will have the 
exhaust port located about 50 degrees from Bottom Dead Center.
So, let's describe our engine stages at the combustion space 
between the piston top and the cylinder head.
From Bottom Dead Center (BDC), the piston, full of fresh 
air, moves up the cylinder liner until it covers up the air 
intake port. The air intake process stops.
The piston moves further up. It then covers up the exhaust 
port on the cylinder liner. The exhaust process stops.
The piston moves further up. The air inside the combustion 
space is compressed and becomes hot. The piston has nearly 
reached Top Dead Center at this point.
Highly atomized fuel is then injected into the combustion 
space. The fuel burns rapidly causing an explosion inside 
the combustion space. The explosion causes a tremendous 
rise in pressure and the piston is pushed down towards BDC.
As the piston moves down, the exhaust ports uncover about 
50 degrees from BDC. Exhaust gases are thus led out from the 
cylinder. The pressure inside the cylinder drops immediately.
The piston moves further down. At 35 degrees from BDC, it 
uncovers the air intake port. Fresh air is then led into the 
cylinder.
The piston then reaches BDC. Because of the momentum 
created from the force of the explosion, the piston reverses 
in direction and moves upwards towards Top Dead Center (TDC).
The process then repeats itself.
In some designs, the exhaust gases are removed through an 
exhaust valve, located at the cylinder head and very similar 
to the 4-stroke engines. This type of scavenging is called 
uniflow scavenging. The timing of the valve opening and 
closing will be controlled by a camshaft, push rods, rocker 
arms or other similar devices.
Well folks, why do we want to squeeze all the strokes into 
2 cycles? That could be discussed further...
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